The global shift toward higher-capacity lithium-ion packs has driven rapid adoption of 21700 cylindrical cells, known for their impressive energy density, improved thermal behavior, and longer cycle life compared to the traditional 18650 format.
However, as energy density increases, so do the thermal, electrical, and safety challenges. High-capacity 21700 packs are more sensitive to:
Localized overheating
Unbalanced cells
Current overload
Voltage drift
Accelerated aging when unmanaged
These risks make a specialized Battery Management System (BMS) essential—not just for safety, but for maintaining long-term performance, reliability, and pack health.
KURUI, with extensive experience in lithium battery protection design and BMS manufacturing, provides engineered solutions optimized specifically for 21700 high-capacity power systems.

Our engineering team has worked across energy storage, e-mobility, and 3C smart electronics for over a decade. We design BMS solutions for EVs, electric bicycles, e-scooters, backup energy packs, and high-discharge industrial systems.
Based in Dongguan, our facility integrates R&D, testing, hardware design, firmware development, and automated production. This provides two major advantages:
We have supported 21700-based pack solutions for:
Electric bikes (48V / 52V large-capacity packs)
Portable energy storage systems
High-power tools using high-drain 21700 cells
Smart IoT battery packs
Our BMS undergo:
Multi-point thermal simulation
High-current MOSFET stress testing
Deep cycling test aging models
IEC/UL safety compliance evaluations
These real-world validations strengthen the Experience + Expertise + Authority pillars required for reliable high-capacity BMS systems.
Compared with 18650 cells, 21700 cells typically provide:
| Parameter | 18650 | 21700 |
|---|---|---|
| Typical Capacity | 2500–3000 mAh | 4000–5000 mAh |
| Max Continuous Discharge | 15–25A | 30–45A |
| Energy Density | Medium | High |
| Heat Generation | Lower | Higher during high load |
| Internal Resistance | Slightly higher | Lower, supporting higher current |
Higher risk of cell drift under high load
Increased thermal accumulation due to higher energy concentration
Larger capacity → requires faster balancing
More demanding overcurrent and short-circuit protections
These characteristics directly impact BMS architecture, protection logic, temperature management, and balancing requirements.
21700 packs require tight tolerances for:
Over-voltage protection (OVP)
Under-voltage protection (UVP)
Over-current protection (OCP)
Short-circuit protection (SCP)
KURUI BMS uses:
High-accuracy ADC sampling
Low-resistance MOSFETs
Optimized current shunt layout
Real-time firmware-based current modeling
This ensures stable operation even under heavy discharge or fast charging.
Large-capacity cells drift more over time. Traditional passive balancing is often too slow.
We offer:
Passive balancing for standard 21700 packs
Active balancing for high-capacity or high-performance systems
Hybrid balancing for large parallel configurations
Benefits include:
Longer pack lifespan
Improved usable capacity
Faster equalization
Lower heat generation
21700 cells generate more heat under high current. We incorporate:
Multi-point NTC sensors
Real-time thermal modeling
Step-wise thermal derating
MOSFET temperature monitoring
Automatic shutdown or alarm logic
This multi-layer thermal protection reduces the risk of thermal runaway.
BMS protection covers:
OV / UV
Charging/discharging OC
Short-circuit (ultra-fast cutoff)
Over-temperature / under-temperature
Cell imbalance
Pack SOH (health) prediction
Communication error protection
Firmware updates allow flexible tuning for different battery chemistries (NMC, NCA, LFP) and performance goals.
KURUI supports:
3S–20S 21700 packs
15A–200A current ranges
UART / CAN / RS485 communication
Bluetooth app monitoring (for smart BMS versions)
Optional active Balancing Modules (ABM)
This makes our solution suitable for both compact portable packs and large-capacity mobility or energy storage systems.
Client issue:
Overheating during steep climbs
Cell drift after 100+ cycles
Inaccurate SOC readings
KURUI solution:
Upgraded to high-speed active balancing
Added dual-sensor thermal monitoring
Customized SOC model based on real discharge curves
Reinforced MOSFET selection
Results after deployment:
30% improvement in pack temperature control
14% longer real-world range
Cell imbalance reduced from 120 mV → 18 mV
Accurate SOC maintained within ±5%
This demonstrates measurable performance gains backed by real-world testing.
High-end electric bicycles / scooters
Portable energy storage packs
Robotics and AGV systems
High-discharge power tools
UPS & backup battery modules
Do not mix 18650 BMS with 21700 packs
Ensure proper heat dissipation in enclosed installations
Match BMS current rating to actual peak load
Use balancing for packs over 4P or high-capacity systems
Verify firmware parameters before mass production
As 21700 cells become the standard for next-generation battery systems, a purpose-built BMS is critical.
A properly engineered BMS not only protects the pack but also unlocks:
Longer cycle life
Higher usable capacity
Improved thermal stability
Consistent performance under high load
Reduced maintenance and warranty risks
KURUI continues to deliver optimized BMS solutions tailored for high-capacity, high-performance lithium-ion applications. We support OEM/ODM customization for global partners in mobility, energy storage, and industrial systems.
If you need a specialized BMS for your 21700 battery project, our engineering team is ready to assist with design, prototyping, and mass production.